YAMAHA YZF-R1 SERVICE MANUAL
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Download free Yamaha YZF-R1 Service Manual pdf ebook. This service manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive explanations of all installation, troubleshooting, removal, disassembly, assembly, repair and check procedures are laid out with the individual steps in sequential order.
Table content of Yamaha YZF-R1 Service Manual
Table content of Yamaha YZF-R1 Service Manual
- General Information
motorcycle identification ~ vehicle identification number ~ model code ~ preparation for removal and disassembly ~ replacement parts ~ gaskets, oil seals and o-rings ~ using a dynamometer ~ lock washers/plates and cotter pins ~ bearings and oil seals ~ circlips ~ checking the connections ~ special tools - Specifications
general specification ~ engine specifications ~ chassis specifications ~ electrical specifications ~ tightening torques ~ lubrication points and lubricationt types ~ oil flow diagrams ~ coolant flow diagram ~ cable routing - Overhauling The Engine
installing the engine ~ removing the camshafts ~ checking the camshafts ~ checking the timing chain, camshaft sprockets, and timing chain guides ~ checking the timing chain tensioner ~ installing the camshafts ~ removing the cylinder head ~ checking the cylinder head ~ installing the cylinder head ~ removing the valves ~ checking the valves and valve guides ~ checking the valve seats ~ checking the valve springs ~ checking the valve lifters ~ installing the valves ~ removing the generator ~ installing the generator ~ removing the pickup coil rotor ~ installing the pickup coil rotor ~ removing the clutch ~ checking the friction plates ~ checking the clutch plates ~ checking the clutch spring plate ~ checking the clutch housing ~ checking the clutch boss ~ checking the pressure plate ~ checking the pull lever shaft and pull rod ~ checking the starter clutch ~ installing the clutch ~ checking the shift shaft ~ checking the stopper lever ~ installing the hift shaft ~ removing the oil pan ~ checking the oil pump ~ checking the relief valve ~ checking the oil delivery pipe and oil pipe ~ checking the oil strainer ~ assembling the oil pump ~ installing the oil pump ~ installing the oil strainer ~ installing the oil pan ~ disassembly the crankcase ~ checking the crankcase ~ checking the bearings and oil selas ~ checking the sprockets and chains ~ assembling the crankcase ~ removing the connecting rods and pistons ~ checking the cylinders and pistons ~ checking the piston rings ~ checking the piston pins ~ checking the big end bearings ~ installing the pistons and connection rods ~ removing the crankshaft ~ checking the crankshaft ~ checking the crankshaft journal bearings ~ installing the crankshaft ~ removing the transmission ~ checking the shift forks ~ checking the shift forks ~ checking the shift drum assembly ~ checking the transmission ~ installing the transmission - Cooling System
checking the radiator ~ installing the radiator ~ checking the oil cooler ~ installing the oil cooler ~ checking the thermostat ~ assembling the thermostat assembly ~ installing the thermostat assembly ~ disassembling the water pump ~ checking the water pump ~ assembly the water pump - Carburetors
checking the carburetors ~ assembling the carburetors ~ installing the carburetors ~ measuring and adjusting the fuel level ~ checking and adjusting the throttle position sensor ~ checking the fuel pump - Chassis
removing the front whell ~ disassembling the front wheel ~ checking the front wheel ~ checking the brake discs ~ assembling the front wheel ~ installing the front wheel ~ adjustming the front wheel static balance ~ removing the rear wheel ~ checking the rear wheel ~ checking the rear wheel drive hub ~ checking and replacing the rear wheel sprocket ~ installing the rear wheel ~ adjusting the rear wheel static balance ~ replacing the front brake pads ~ replacing the rear brake pads ~ disassembling the front brake master cylinder ~ checking the front and rear brake ~ assembling and installing the front brake master cylinder ~ assembling the rear brake master cylinder ~ disassembling the front brake calipers ~ disassembling the rear brkae caliper ~ checking the front and rear brake calipers ~ assembling and installing the front brake calipers ~ assembling and installing the rear brake caliper ~ removing the front fork legs ~ disassembling the front fork legs ~ checking the front fork legs ~ assembling the front fork legs ~ installing the front fork legs ~ removing the handlebars ~ checking the handlebars ~ installing the handlebars ~ removing the lower brakcket ~ checking the steering head intalling the steering head ~ handling the rear shock absorber and gas cylinder ~ disposing of a rear shock absorber and gas cylinder ~ removing the rear shock absorber assembly ~ checking the rear shock absorber assembly and gas cylinder ~ checking the relay arm and connecting arm ~ installing the rear shock absorber assembly ~ removing the swingarm ~ removing the drive chain ~ checking the swingarm ~ checking the drive chain ~ installing the swingarm - Electrical
electrical components ~ instrument functions ~ indicator lights ~ oil level/coolant temperature warning light ~ combination meter ~ switches ~ checking switch continuity ~ checking the switches ~ checking the bulbs and bulb sockets ~ types of bulbs ~ checking the condition of the bulbs ~ checking the condition of the bulb sockets ~ checking the leds ~ ignition system ~ circuit diagram ~ troubleshooting ~ electric starting system ~ circuit diagram ~ starting circuit cutoff system operation ~ troubleshooting ~ starter motor ~ checking the starter motor ~ assembling the starter motor ~ charging system ~ circuit diagram ~ troubleshooting ~ lighting system ~ circuit diagram ~ troubleshooting ~ checking the lighting system ~ signaling system ~ circuit diagram ~ troubleshooting ~ checking the signaling system ~ cooling system ~ circuit diagram ~ fuel pump system ~ exup system ~ self diagnosis - Troubleshooting
starting problems ~ incorrect engine idling speed ~ poor medium and high speed performance ~ faulty gear shifting ~ faulty clutch ~ overheating ~ overcooling ~ poor braking performance ~ faulty front fork legs ~ unstable handling ~ faulty lighting and signaling systems - Wiring Diagram
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